After getting frustrated with some mechanical issues in my FDM printer lately, and realizing that most of what I do with it are jobs probably more appropriate for a resin printer, I impulse ordered a cheap resin printer just to try if they are a better fit for me.
I have read that you need to be a bit more careful with a resin printer in certain aspects. I haven’t informed myself much about it yet, but from what I understand:
1 - You really don’t want to be in the same room while printing, and it should be in a room with a window open or in a balcony or something similar.
2 - Always wear gloves and a mask when dealing with the material or the prints.
3 - You don’t want the sun to ever hit the material for long until you have completed the print.
4 - Optionally you can get a curing machine that does a “second pass” of light, if you don’t get this you should expect prints to be somewhat “gooey” and less defined.
5 - Always clean the prints with alcohol and scrub them with some sort of brush to get residues off. This would come after the last past of curing.
6 - The prints are done “upside down” and you should set your supports accordingly.
Is there anything else I’m missing? Is any of that wrong, or are there any caveats about it? I would greatly appreciate any info about the particularities, and also any stories and experiences that you wanna share about resin printing.
Thanks!
So yes, most guides will tell you you need to wear a respirator while working with the resin, but personally I find it really depends on the type of resin I’m using. Generally if I’m just filling the vat then starting a print I won’t bother, same if I’m just removing my print from the plate and getting it ready to post process. But if I’m cleaning up and emptying the vat or I have a bunch of prints I’m working to clean and cure I’ll wear my respirator. Gloves are an always though.
A few additional items you’ll want:
I found it takes some practice to get the prints setup and sliced for good printing, way more than when I later got into FDM printing, expect failed prints. Supports are much more necessary than on FDM prints, but the fact that it’s upside down doesn’t really make a difference since it’s still printing bottom to top, you just need to be careful of islands as you print since it’s all printed a full layer at a time. This also means the only thing that increases print time is height, something that is the full area of the build plate but only 1cm tall will print faster than a 10cm long needle printed straight up and down despite being way more volume. So fill up that build plate with multiple models to save time.
It does require a lot more post processing than FDM, like at least as much work as prepping, slicing, and actually printing. I can take something off my FDM printer and it’s ready to use, I need to account for at least 30-60 mins of work once my resin prints are finished to clean them, cure them in my UV box, remove supports, and then clean up the vat and printer. I tend to batch print for this reason, getting 3-5 sets of items ready to go and then running them back to back over the weekend. This means I only need to clean the printer up once.
You’ll want to print (likely on your FDM printer) an adapter to allow your build plate to be hung at an angle to allow resin to drain into the vat once a print is done. This will waste less resin when you clean.
This is all just off the top of my head and written on mobile, so apologies for and autocorrect mistakes. Feel free to ask for clarification on anything.